The factory originally used a domestic 4-ton horizontal gas boiler, operating 12 hours a day with daily energy consumption of about 3840 m³, pressure of 0.6 MPa and pipeline transmission distance of about 100 m.
According to the analysis of Party A's actual situation, Party A's original boiler room is far from the steam terminal, and the pipe damage is large. The service life is longer, the annual maintenance cost is higher, and the thermal efficiency is reduced. According to the actual steam needs of Party A, the company provided four 1.0T composite superconducting steam generators for the cardboard factory and installed nearby to replace the original boiler equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 3840 m³, and the energy consumption of four 1.0T steam generators is about 2760.45 m³/day, the daily saving is (3840 - 2760) x 4 = 4320 (yuan), the annual saving is about 4320 x 300 (day) = 1296000, and the average energy saving rate is 24%.
The factory originally used a domestic 4-ton horizontal gas boiler, operating 8 hours a day with an average energy consumption of about 2520 m³/day, vapor pressure of 0.6 MPa and pipeline transmission distance of about 80 m.
According to the analysis of Party A's actual situation, Party A's original boiler room is far from the steam terminal, with large pipe damage, more terminal equipments, frequent starting and stopping, and the boiler frequently keeps pressure, which leads to heat waste. According to the actual steam needs of Party A, the company provided four 1.0T composite superconducting steam generators for the foam box factory and installed nearby to replace the original boiler equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 2520 m³, and the energy consumption of four 1.0T steam generators is about 1840 m³/day, the daily saving is about (2520 - 1840) x 4 = 2720 (yuan), the annual saving is about 2720 x 300 (day) = 816000, and the average energy saving rate is 27%.
The factory originally used electric steam equipment, operating 24 hours a day with average cost per hour of about 800 yuan and steam requirement of 0.6 mpa.
According to the analysis of Party A's actual situation, the price of industrial electricity is high. The cost of using electric steam equipment is huge. According to the actual steam needs of Party A, the company provided a 1.0T "Weikerui" fully premixed composite superconducting steam generator for Party A and installed nearby to replace the original electric steam equipment.
After the actual use test, the gas consumption of the steam generators per hour is 68 m³. Calculated based on the gas cost of 4.02 yuan/ m³, the steam generator costs about 273.36 yuan/h, the daily saving is about (800 x 24) - (273.36 x 24) = 12640 (yuan), the annual saving is about 12640 x 300 (day) = 3792000, and the comprehensive energy saving rate reaches 76%.
The cardboard processing factory originally used a domestic 2-ton traditional gas-fired boiler, operating 12 hours a day with an average energy consumption of 1354 m³ and a steam pressure requirement of 0.85 mpa.
According to the analysis of Party A's actual situation, Party A's original boiler room is far from the steam terminal, and the pipe damage is large. The aging boiler had unstable output, leading to unstable steam pressure and affecting production. According to the actual steam needs of Party A, the company provided two 1.0 T "Weikerui" fully premixed composite superconducting steam generators for Party A and installed nearby to replace the original boiler equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 1354 m³, and the daily energy consumption of the steam generators is about 1041 m³/day, the daily saving is about (1354 - 1041) x 4 = 1252 (yuan), the annual saving is about 1252 x 300 (day) = 375000, and the average energy saving rate is 24%.
The original use of 1 domestic 2-ton steam generator equipment, the steam pressure requirement of 0.6 MPa, 12 working hours a day, the average daily energy consumption of about 2280 m³, and the transmission distance of the pipeline is 150 m.
According to the actual steam needs of Party A, the company will match 2 1.0T "Weikerui" composite superconducting steam generators for the printing and dyeing plant, and install them nearby to replace the original steam equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 2280 m³, and the daily energy consumption of the 2 1.0T steam generators is about 1733 m³/day, with a daily saving of about (2280 - 1733) x 4= 2188 (yuan), and an annual saving of about 2188 x 300 (day) = 656,400, and the actual average energy saving rate is 24%.
The original use of power plant steam, peak flow 2.8 tons/H, average flow 2.5 tons/H, steam pressure 0.6 MPa, steam price 270 yuan/ton, 10 working hours a day. Due to frequent maintenance of the power plant, intermittent power supply failure, resulting in frequent shutdown of the plant. The longer the transmission distance, the higher the humidity of the steam, and the greater the waste of heat.
According to the actual steam needs of Party A, the company will match 3 1.0T "Weikerui" composite superconducting steam generators for the slaughterhouse, and install them nearby to replace the steam pipelines of original power plant.
After the actual use test, the actual daily energy consumption cost of 3 1.0T steam generators is about 5200 yuan/day, the daily saving is about [(270 x 10 (hour) x 2.5 tons/h) - 5200] = 1550 (yuan), the annual saving is about 1550 x 300 = 465,000, and the average energy saving rate is 23%.
The original use of a domestic 6-ton horizontal gas boiler, the steam pressure requirement is 0.6 MPa, the daily working time is 12 hours, and the daily energy consumption is about 4590 m³. After two years of use, the emission index does not meet the local standard, the load can only be reduced and only two production lines can be started. The actual peak output is 4 tons/H, and the distance from the boiler room is 100 m.
According to the actual steam needs of Party A, the company will match 6 1.0T "Weikerui" composite superconducting steam generators for the electroplating aluminum oxidation plant, and install them nearby to replace the original boiler equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 4590 m³, and the daily energy consumption of the 6 1.0T steam generators with three feed production lines is about 3402 m³/day, with a daily saving of about (4590 - 3402) x 4= 4752 (yuan),and an annual saving of about 4752 x 300 (day) = 1,425,600, and the actual average energy saving rate is 23%.
The original use of 1 domestic 6-ton steam generator equipment, 8 working hours a day, the average daily energy consumption of about 3900 m³, the steam pressure requirement is 0.6 MPa, and the transmission distance of the pipeline is 50 m.
According to the actual situation analysis of Party A, the original boiler room of Party A is located far from the steam consumption terminals, resulting in significant pipe losses. The original equipment has been in use for a long time and has a high failure rate, which has led to production shutdowns. Unstable steam pressure has also affected production. According to the actual steam needs of Party A, the company will match 4 1.0T "Qintai" composite superconducting steam generators for the laundry factory. Since this equipment is an exemption evaporator that does not require a professional boiler room for installation, and install them nearby to replace the original boiler equipment.
After the actual use test, the daily energy consumption of the original boiler room is about 3900 m³, and the daily energy consumption of the 6 1.0T "Qintai" composite superconducting steam generators is about 2808 m³/day and the daily energy savings of 1,092m³ of natural gas, with a daily saving of about 1092 x 4= 4368 (yuan),and an annual saving of about 4368 x 300 (day) = 1,310,400, and the actual average energy saving rate is 28%.
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Contact Person: Mr Zhang
Email: qintaiheat@163.com
Address: No. 001, Xinji Economic Development Zone,
Hebei Province, China